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Electronic engine display (Deutz USA models) simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts,and engine RPM. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.
Meter maintenance display (Perkins models and Deutz CA and International models) includes oil pressure, coolant temperature and battery voltmeter.
Low OCV Stick (VRD) reduces the open-circuit voltage to 15 volts when the welding power source is not in use.This feature is now built into the Big Blue 500 Pro for increased operator safety without compromising arc starts.
Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.
Heavy-duty low-speed T4F and T4i industrial diesel engines.The cleanest, greenest diesel power available. Deutz T4F models utilize Diesel Oxidation Catalyst (DOC) technology to keep the air clean with NOexhaust aftertreatment maintenance.
Auto Remote Sense™ (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.
Thermal overload protection prevents machine damage if the duty cycle is exceeded or airflow is blocked.
Remote oil drain prevents spills and makes servicing easy.
Standard features include digital preset weld meters, automatic idle and cold weather starting aids.
Weld Mode/Process | CC/DC (Stick/TIG) | CV/DC (MIG/FCAW) |
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Weld Output Range | 20 – 500 A | 14 – 40 V |
Weld Output Rated at 104˚ F (40˚ C) |
Deutz USA Models 400 A at 36 V, 100% duty cycle* 450 A at 38 V, 60% duty cycle* 500 A at 38 V, 40% duty cycle |
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Max. OpenCircuit Voltage | 92 VDC 15 VDC** | |
Generator Power Output Rated at 104˚ F (40˚ C)*** |
Deutz Models and Perkins USA Models 3-phase: 21,000 watts peak, 15,000 watts continuous 1-phase: 15,000 watts peak, 12,000 watts continuous |
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Dimensions |
Deutz USA Models H: 46 in. (1168 mm) W: 28.5 in. (724 mm) D: 69.5 in. (1765 mm) |
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Weight |
Deutz USA Models Net: 1800 lb. (816.5 kg) Perkins Models Net: 1530 lb. (694 kg) Deutz CA/Int'l Models Net: 1550 lb. (703 kg) Add 51 lb. (23 kg) for ship weight Add 165 lb. (75 kg) when fuel tank is full |
Engine Brand | Deutz D2.9 L4 | Perkins 404D.22 | Perkins 404D.22 | Deutz D2011L03i |
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Features | EPA Tier 4 Final compliant, includes 120 V block heater | EPA Tier 4 Final compliant, includes 120 V block heater | EPA Tier 4i compliant, includes 120 V block heater | EPA Tier 4i compliant, includes oil pan and intake manifold heate |
HP | 34.8 | 32.6 | 32.6 | 32.0 |
Type | Four-cylinder, liquid-cooled industrial diesel | Four-cylinder, liquid-cooled industrial diesel | Four-cylinder, liquid-cooled industrial diesel | Three-cylinder, air/oil-cooled industrial diese |
Engine Speeds | Idle: 1350 RPM Weld: 1800 RPM | Idle: 1350 RPM Weld: 1800 RPM | Idle: 1350 RPM Weld: 1800 RPM | Idle: 1350 RPM Weld: 1800 RPM |
Sound Levels at 23 ft. (7 m) | Idle: 71.1 dB (95.9 Lwa) Weld: 78.3 dB (103.1 Lwa) | Idle: 63.4 dB (88.2 Lwa) Weld: 72.2 dB (97 Lwa) | Idle: 63.4 dB (88.2 Lwa) Weld: 72.2 dB (97 Lwa) | Idle: 67 dB (91.8 Lwa) Weld: 73.6 dB (98.4 Lwa) |
Capacities | Fuel: 25 gal. (95 L) Oil: 8.5 qt. (8 L) Coolant: 16 qt. (15.2 L) | Fuel: 25 gal. (95 L) Oil: 9 qt. (8.5 L) Coolant: 9 qt. (8.5 L) | Fuel: 25 gal. (95 L) Oil: 9 qt. (8.5 L) Coolant: 9 qt. (8.5 L) | Fuel: 25 gal. (95 L) Oil: 9 qt. (8.5 L) Coolant: integrated oil |
Automatic Engine Shutdown | Low oil pressure, high coolant temperature, low fuel level | Low oil pressure, high coolant temperature, low fuel level | Low oil pressure, high coolant temperature, low fuel level | Low oil pressure, high coolant temperature, low fuel level |
1.Weatherproof Lexan® Nameplate is super durable and resists cracking and fading. Color coding is for ease of operation.
3.Adjustable Arc Control adjusts DIG when process control is in Stick mode and adjusts inductance when process control is in FCAW or MIG mode. The amount of DIG determines how much amperage (heat) varies with Stick arc length. Inductance determines the "wetness" of the weld puddle.
4.Amperage/Voltage Adjust Control
5.Hot Start™ provides positive Stick electrode starts making it easy to start all types of electrodes and it also works great for bead tie-ins.
6.Great FCAW/MIG Performance and Arc Starts make the Big Blue® 500 Pro's arc best in its class. Easy to run all wires from .023-inch solid wires to large-diameter 1/8-inch flux-cored wires.
7.Lift-Arc™ TIG with Auto-Stop™. See page 4 for benefits
8.Electronic Engine Display can display fuel level, engine hours, coolant temperature, oil pressure, battery volts, and engine RPM simultaneously or one at a time. Also tracks oil change intervals and displays engine diagnostics for service technicians.
9.Fuel Gauge/Hour Meter/Oil Change Interval/Engine Shutdown Indicator
10.Engine Oil Pressure Gauge
11.Battery/Voltmeter
12.Engine Coolant Temperature Gauge
13.Engine Control Switch is used to start engine and then select between Auto Idle and High Speed Lock. Glow plug operation is controlled by the engine control module and automatically occurs as needed by ambient conditions.
14.Standard 14-Pin Receptacle for simple connection of remote controls and wire feeders. It features Auto Remote Sense™ which automatically switches from panel to remote amperage/voltage (A/V) control with remote connected. Eliminates confusion of the Panel/Remote A/V switch.
15.Optional Polarity Reversing Switch changes DC polarity without the use of tools.
16.Weld Output Terminals
17.50 A, 240 V, Three-Phase Receptacle
18.50 A, 120/240 V Receptacle
19.50 A Circuit Breaker
20.20 A, 120 V Receptacles with Ground Fault
21.20 A, 240 V Receptacles
22.20 A, 240 V Circuit Breaker
23.20 A, 120 V Circuit Breakers
24.20 A, 120 V Receptacles with Ground Fault
25.240 V Earth Leakage Circuit Breaker
26.32 A, 400 V Three-Phase Receptacle
27.30 A, Three-Phase Circuit Breaker
28.120 and 240 V Circuit Breakers
29.16 A, 120/240 V Receptacles