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Big Blue® 500 Pro

Electronic engine display (Deutz USA models) simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts,and engine RPM. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.

Meter maintenance display (Perkins models and Deutz CA and International models) includes oil pressure, coolant temperature and battery voltmeter.

Low OCV Stick (VRD) reduces the open-circuit voltage to 15 volts when the welding power source is not in use.This feature is now built into the Big Blue 500 Pro for increased operator safety without compromising arc starts.

Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.

Heavy-duty low-speed T4F and T4i industrial diesel engines.The cleanest, greenest diesel power available. Deutz T4F models utilize Diesel Oxidation Catalyst (DOC) technology to keep the air clean with NOexhaust aftertreatment maintenance.

Auto Remote Sense™ (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.

Thermal overload protection prevents machine damage if the duty cycle is exceeded or airflow is blocked.

Remote oil drain prevents spills and makes servicing easy.

Standard features include digital preset weld meters, automatic idle and cold weather starting aids.

Specifications

          Deutz USA Models 
400 A at 36 V, 100% duty cycle*
450 A at 38 V, 60% duty cycle*
500 A at 38 V, 40% duty cycle

Perkins USA Models and 
Deutz CA/Int'l Models
400 A at 36 V, 100% duty cycle*
450 A at 33 V, 60% duty cycle
500 A at 30 V, 40% duty cycle

Perkins Int'l CE Models
300 A at 32 V, 100% duty cycle*
400 A at 25 V, 60% duty cycle
500 A at 20 V, 40% duty cycle
          

Deutz Models and
Perkins USA Models
3-phase: 
21,000 watts peak, 
15,000 watts continuous 
1-phase: 
15,000 watts peak,
12,000 watts continuous

Perkins Int'l CE Models
3-phase: 
10,000 watts continuous 
1-phase: 
10,000 watts continuous

Deutz USA Models
H: 46 in. (1168 mm)
W: 28.5 in. (724 mm)
D: 69.5 in. (1765 mm)

Perkins Models and
Deutz CA/Int'l Models
H: 42 in. (1067 mm)
W: 28.5 in. (724 mm)
D: 65.125 in. (1654 mm)
Add 7.5 in. (191 mm) to
heights for exhaust pipe

Deutz USA Models
Net: 1800 lb. (816.5 kg)
Perkins Models
Net: 1530 lb. (694 kg)
Deutz CA/Int'l Models
Net: 1550 lb. (703 kg)
Add 51 lb. (23 kg) for 
ship weight
Add 165 lb. (75 kg) when
fuel tank is full

Engine Specifications

Performance Data

Function Guide

1.Weatherproof Lexan® Nameplate is super durable and resists cracking and fading. Color coding is for ease of operation.

3.Adjustable Arc Control adjusts DIG when process control is in Stick mode and adjusts inductance when process control is in FCAW or MIG mode. The amount of DIG determines how much amperage (heat) varies with Stick arc length. Inductance determines the "wetness" of the weld puddle.

4.Amperage/Voltage Adjust Control

5.Hot Start™ provides positive Stick electrode starts making it easy to start all types of electrodes and it also works great for bead tie-ins.

6.Great FCAW/MIG Performance and Arc Starts make the Big Blue® 500 Pro's arc best in its class. Easy to run all wires from .023-inch solid wires to large-diameter 1/8-inch flux-cored wires.

7.Lift-Arc™ TIG with Auto-Stop™. See page 4 for benefits

8.Electronic Engine Display can display fuel level, engine hours, coolant temperature, oil pressure, battery volts, and engine RPM simultaneously or one at a time. Also tracks oil change intervals and displays engine diagnostics for service technicians.

9.Fuel Gauge/Hour Meter/Oil Change Interval/Engine Shutdown Indicator

10.Engine Oil Pressure Gauge

11.Battery/Voltmeter

12.Engine Coolant Temperature Gauge

13.Engine Control Switch is used to start engine and then select between Auto Idle and High Speed Lock. Glow plug operation is controlled by the engine control module and automatically occurs as needed by ambient conditions.

14.Standard 14-Pin Receptacle for simple connection of remote controls and wire feeders. It features Auto Remote Sense™ which automatically switches from panel to remote amperage/voltage (A/V) control with remote connected. Eliminates confusion of the Panel/Remote A/V switch.

15.Optional Polarity Reversing Switch changes DC polarity without the use of tools.

16.Weld Output Terminals

17.50 A, 240 V, Three-Phase Receptacle

18.50 A, 120/240 V Receptacle

19.50 A Circuit Breaker

20.20 A, 120 V Receptacles with Ground Fault

21.20 A, 240 V Receptacles

22.20 A, 240 V Circuit Breaker

23.20 A, 120 V Circuit Breakers

24.20 A, 120 V Receptacles with Ground Fault

25.240 V Earth Leakage Circuit Breaker

26.32 A, 400 V Three-Phase Receptacle

27.30 A, Three-Phase Circuit Breaker

28.120 and 240 V Circuit Breakers

29.16 A, 120/240 V Receptacles

Lift-Arc™ TIG with Auto-Stop™

Typical Installations

Stick (SMAW) Basic Equipment

RHC-14 #242 211 020

Wireless Remote Hand Control #300 430

Wireless Antenna Kit #300 749

Flux-Cored/MIG (FCAW/GMAW)

Basic Equipment

SuitCase® X-TREME™ 8VS #951 582

SuitCase® X-TREME™ 12VS #951 543

Lift-Arc™ TIG (GTAW) Basic Equipment

Remote On/Off Required

Stick (SMAW) Basic Equipment

RHC-14 #242 211 020

Wireless Remote Hand Control #300 430

Wireless Antenna Kit #300 749

Flux-Cored/MIG (FCAW/GMAW)

Basic Equipment

SuitCase® 12RC #951 580

Aluminum MIG (GMAW) Basic Equipment

Spoolmatic® 30A #130 831

WC-24 #137 549

Plasma Basic Equipment

Spectrum® 375 X-TREME™ #907 529

Spectrum® 625 X-TREME™ #907 579

Spectrum® 875 #907 583

Quick Contact

+88-01853-339100

+88-01853-339111

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